New Generators and Panels for St Peter’s Hospital

Location: Surrey

Client: Ashford and St Peter’s Hospitals NHS Foundation Trust

Value: £3.6 million

Contract type: Principal contractor working with design consultant Ridge & Partners

Overview

Part of a multi-phase project spanning several years, with an overall cost of £7.2 million, designed to provide NHS electrical resilience for departments including the theatre block, A&E, general wards, pathology, urology and more.

Barton Knight Contracting had previously completed civil engineering works in 2022 and constructed a concrete base with containment for a generator farm. In 2023-2024, our electrical contractors fitted the infrastructure as well as the generators and panels.

Key Works

The installation of the electrical infrastructure included 2,000+ metres of HDG ladder racking, fitted across the roofs of the hospital’s buildings.

Multiple parallel pairs of 300mm 4-core LSF SWA cable was fitted to connect various departments. Two 1500 kVA generators were craned into site and connected, followed by the installation of the generator panels

The challenge for us and the Trust on this project was connecting into the hospital’s existing systems – some of which are older than others. We’re working with and supporting existing infrastructure to give the hospital the resilience it needs. It’s particularly important to work with contractors who are experienced in this field, who can offer a safe pair of hands. "This complex programme has been successfully delivered, and the consultant was very happy with our work."
Contracts Manager, Barton Knight Contracting
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This multi-phase, £7.2 million generator farm and NHS electrical resilience programme for St Peter’s Hospital began with UPS/IPS systems installed for the Neonatal Intensive Care Unit (NICU) in late 2020-2021. The UPS – designed to give 3 hours of support in the event of a mains power failure – was fitted on the roof of the 5-storey building, housed within a custom-built GRP enclosure and steel structure.

Following the initial design-and-installation project, Barton Knight completed civil engineering works in 2022 and laid a 500sqm concrete base on a brownfield site, with electrical infrastructure installed for a new generator farm, including containment for future supplies.

The third stage of the NHS electrical resilience programme covers the supply and installation of two T1650 – 1500kVA 400v 50Hz prime rated diesel generating sets, supplied by WB Power Services, and fitted in 2023. The generators will run as a synchronised pair: depending on the site load they start up together and the first one to reach capacity or correct operating mode will take the available site load through the control system. If this is too excessive for one generator the other will continue to run so they can share the power load between them, delivering electrical resilience for the hospital.

In preparation for the generators, multiple ladder racking was installed across the roofs of the hospital buildings to carry the cables from the panels to the downstream departments. Barton Knight Contracting put in in excess of 2,000 metres of HDG (Hot-Dip Galvanized cable tray systems) ladder-racking, ranging in size from 300mm up to 900mm,with bespoke cantilever brackets.

A number of parallel pairs of 300mm 4 Core LSF (Low Smoke and Fume) Steel Wire Armoured (SWA) cables were then laid, and connected to various departments including theatre block, A&E, general wards, departmental lifts, pathology, urology, and more.

The generators were successfully craned in and installed in July and September 2023, while the panels were fitted in January 2024. Working with supplier AF Switchgear, Barton Knight Contracting ensured the generator panels were Factory Acceptance Tested (FAT) before they were installed.

The work was undertaken sympathetically to minimize disruption to the hospital, which continued running as normal.

Why work with Barton Knight Contracting?

Significant experience in complex NHS work

Electrical, fire, access system and associated civil engineering work coordinated centrally

All employees H&S certified + Advanced CRB Checks

Dedicated project manager - ensures quick decisions to keep your project on schedule

Detailed quotations with site visits for in- depth project knowledge

Onsite foreman - for good collaboration and communication with all parties

Recommended by previous clients – ask us for details

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